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Imet KTech 1202 F6000 Bandsaw

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Description

Introducing the KTECH 1202 F6000

The KTECH 1202 F6000 is an automatic double column bandsaw suitable to cut bars, tubes, solids, profiles up to 60° both on left and right. An automatic sawing machine with CNC managed feeder and sawframe movement, KTECH has 10″ touch screen display to manage the cutting process. The perfect working tool for professionals, big size production and industry application.
Key Features:
  • 10″ touch screen display: KTECH 1202 has an easy and intuitive interface dedicated to optimizing the user-experience: thanks to the CNC system and 10″ touch screen display the user can manage all the machine’s operative functions, set up 99 cutting programs and multiple cutting lengths on the same bar, set the number of feeder strokes, the number of pieces, and blade speed. It’s also possible to do an auto-diagnostic to detect errors.
  • CNC managed axes system: KTECH line automatic bandsaws have a CNC managed axes system (3 both for 802 and 1202 models: vice closing, material feeding, and sawframe rotation) that can be set and controlled by touch screen (and SAWFACTORY).
  • Sawframe: The electrowelded sawframe structure developed by our technicians has a big thickness and allows avoiding vibrations and noise while working. Band pulleys are supported through big size bearings with metal plates to have better alignment. Sawframe movement perfectly balanced by big diameter hydraulic cylinder and linear guides.
  • Accuracy and precision: IMET automatic and semiautomatic bandsaws use an innovative angle measurement system located outside the machine center so that the angle precision and accuracy are always as high as possible, even on left and right angular cuts.
  • Motorized sawframe rotation: IMET’s KTECH and KS NC bandsaws have a CNC managed and motorized sawframe rotation system (where all the parameters can be set by touch screen display). Sawframe rotation is made possible by a hydraulic cylinder.
  • Canted blade: To increase material penetration, avoid lowering slowdown, and save blade life, KTECH machines have a 5° canted blade that helps to optimize the cutting process even on bigger and stronger profiles.
  • Blade tension: Blade tension is managed by a mechanical/hydraulic system. Ideal blade tension (which is 3000kg/cm2) can be set via touch screen display and machine software. If a breakage happens, Ktech software immediately stops the process, allowing maintenance.
  • Blade guides: Hard metal blade guides with lateral guide cemented rolls, hardened, and rectified with an easy regulation system. Mobile blade guides are automatically kept next to the cutting area for better blade alignment and highest precision.
  • Blade cleaning: An adjustable and mechanical motorized metal cleaning brush provides to remove residuals and remains on the blade while cutting. Minimal lubrication is a standard equipment to avoid liquid dispersion that could affect the length measurement.
  • Vice: Horizontal vice with round jaws so that the material can be locked on every set angle. This design allows locking the material as close as possible to the cutting line on both bar sides, easing the process on every angle. Jaws height is 370mm.
  • Feeder: KTECH has an integrated feeder with an integrated roller table, length 3000mm. Feeder movement and repetition are set via touch screen display. Cutting material is fully supported by the roller table, while the final scrap-end is 150mm.
  • Hydraulic unit: Hydraulic unit of new design with new low noise pump and locking valves on all the movements, with vice pressure reducers. Most processes are carried out with the switched off hydraulic unit that allows a considerable saving of energy and maintains low the oil temperature.
  • Minimal lubrication system: Standard minimal lubrication keeps the material dry, avoiding waste. The system can work in 3 ways: always switched-on, switched-on only while cutting, switched-off. If the oil isn’t enough, it’s reported on the machine display.
Why Choose the KTECH 1202 F6000?
The KTECH 1202 F6000 is ideal for professional workshops requiring precise and efficient cutting of large sections. Its robust construction and advanced features make it a reliable choice for demanding production environments.

Technical Specifications

SpecificationDetails
Cutting capacity at 90°Round: 680mm, Square: 640mm, Rectangular: 1250x600mm
Cutting capacity at 45° (left/right)Round: 680mm, Square: 600mm, Rectangular: 840x600mm
Cutting capacity at 60° (left/right)Round: 550mm, Square: 450mm, Rectangular: 550x450mm
Cutting capacity with bundle deviceMax: 1000x350mm, Min: 80x80mm
Scrap-end400mm
Cutting capacity at 90° (solid C45)400mm
Blade size8140x54x1.6mm
Blade tension3000kg/cm2
Blade speed18-90 m/min
Blade motor power7.5KW
Feeder length6000mm with automatic repetition
Minimum scrap-end400mm
Cutting length6-9.999mm
Feeder motor powerAsynchronous with inverter
Size – Weight9000x4200x2750mm (h 850mm), 6500kg
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SAWFACTORY – INDUSTRY 4.0 Ready (Optional)
IMET automatic machines can be connected to the company network and be used remotely thanks to SAWFACTORY and modem. SAWFACTORY is a dedicated software which allows managing the cutting process from the office desk by setting cutting programs and monitoring the workflow through the dedicated web app. The software also allows receiving assistance from our technicians remotely. Discover SAWFACTORY: https://bit.ly/2RuxHuX
Marking System (Optional)
It’s available for KTECH models the automatic ink marking system that allows impressing a code on cut pieces to ease material selection after the cut: the marking systems work before the cut, and its programming is integrated with the machine CNC (allowing to create a unique program via KTECH touch screen) but it’s equipped with its own independent touch screen display.
Blade Deviation Control (Optional)
It allows always having the cutting process with the right tolerance. It’s possible to set the preferred tolerance based on the needs for a specific material or cutting angle (maximum tolerance: 0.2mm).
Laser Ray (Optional)
To ease the working process, it’s possible to request a special laser ray that points to the cutting line on the material before starting to operate.
Bundle Cutting Device (Optional)
Hydraulic bundle cutting device. Applying the device, the maximum cutting capacity is 1000x320mm, while the minimum capacity is 80x80mm. Minimum scrap-end with bundle: 400mm. If the user wants to use the machine for mitre cutting, the device must be disassembled.
Metal Protection Barriers (Optional)
According to CE law, it’s also available the protection safety system made by metallic barriers that cover the machine on the 4 sides with CNC managed access doors to regulate and control the operator access to the working area.
Safety Photocells (Optional)
It’s possible, if the user doesn’t want a full metallic barriers protection system, to install a pair of photocells instead of one of the metallic sides.

Roller Tables

Loading/Unloading Roller Table (Optional)
Loading and unloading roller table with free rolls, 2 vertical containment rolls on one side. Module length 2m
Automatic Loading System (Optional)
Automatic bar loader driven by the saw control software where the bars are automatically fed, consisting of supporting surfaces with a drag chain and loading stations (from 5 to 15). The supporting surfaces can be easily moved thanks to a modular structure. The feeder is provided with a system of blockage of the bar and with vertical aligning rollers and gearboxes to move the drag chains. The system is driven by the software of the saw to which it is connected.
Automatic Unloading System (Optional)
Upon request, it’s available a customized material unloading system with a bar warehouse developed based on the customer requests and needs.

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To speak to one of our experts, please call our office on 023 8065 3329.