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Mecal TDC-622 Edgemaster-5A

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Mecal TDC-622 Edgemaster-5A

Introducing the Mecal TDC-622 Edgemaster-5A Double Mitre Saw

The Mecal TDC-622 Edgemaster-5A sets a new benchmark for double mitre saws, combining the benefits of a rising blade 5-axis design with unique radial blade feed technology to deliver industry-leading cutting capacity. This advanced machine features a revolutionary cutting sequence that enables up to 500mm width capacity, far exceeding conventional double mitre saws. With 5 CNC-controlled axes managed by brushless servomotors, motorized angle settings, and a sophisticated touch screen control system, the TDC-622 delivers exceptional precision, performance, and reliability for demanding aluminium profile cutting applications.

Standard Features
  • Industry-Leading Cutting Capacity: Unique radial blade feed system enables cutting widths up to 500mm at 90 degrees, with maximum cut lengths of 5000mm or 6000mm depending on machine configuration.
  • Dual Cutting Modes: Standard rising blade operation for profiles up to 200mm width, plus revolutionary radial cutting cycle where blades advance forward, raise, and retreat for wider materials.
  • 5-Axis CNC Control: All cutting angles set by brushless servomotors through heavy-duty reduction gearboxes, with positioning accuracy of ±0.1mm for precise, repeatable cuts.
  • Advanced Angle Range: Rotation from +45° internal direction through 90° to -22.5° external direction, with inclination up to 45° for complex compound mitre cuts.
  • 15″ Touch Screen HMI: Industrial-grade Magelis control system with Windows platform, Ethernet connectivity, WiFi capability, DXF import, and barcode/QR code printing functionality.
  • Intelligent Material Handling: Dynamic vertical support planes and mobile locking systems automatically coordinate with angular cutting positions for secure material holding.
  • Off-Cut Management System: Containment chutes on each cutting head capture off-cut pieces, with motorized rear belt conveyor for efficient waste removal at the push of a button.
  • Unique Back-Fence Design: Innovative back-fence that is not cut away by the sawblade, maintaining consistent support and accuracy throughout the machine’s life.
  • Advanced Cutting Functions: Long Cut function enables cuts beyond physical length (up to 7.3m on 4000mm model), Short Cut reduces minimum length by ~100mm, Step Cut provides automatic incremental feeding for repetitive cuts.
  • MQL Lubrication System: Minimal Quantity Lubrication system delivers precise micro-doses of pure oil for optimal blade performance and cleaner operation compared to soluble fluids.
  • Professional Features: Blade stroke limiter for reduced cycle times, feed speed adjustment, height detector for automatic material measurement, and mobile roller support table with horizontal vice.
  • Powerful Performance: Dual 5.5kW blade motors driving 600mm diameter blades at 2400 RPM for efficient cutting through aluminium profiles.
SpecificationDetails
Cutting Capacity
Maximum Physical Cut Length (90°)5000mm / 6000mm (depending on model)
Cutting Width at 90°Up to 500mm (with radial feed)
Minimum Cutting Length (90°)470mm
Blade Specifications
Blade DiameterØ 600mm
Sawblade Bore32mm
Blade Rotation Speed2400 RPM
Angular Capacity
Rotation Range+45° (internal) to -22.5° (external)
Inclination RangeUp to 45°
Positioning Accuracy±0.1mm
Power & Electrical
Blade Motor Power5.5kW × 2
Installed Electric Power14.5kW
Dimensions & Weight (5m Model)
Overall Dimensions7780mm (L) × 2700mm (W) × 1820/2100mm (H)
WeightApprox. 3100kg
Dimensions & Weight (6m Model)
Overall Dimensions8780mm (L) × 2700mm (W) × 1820/2100mm (H)
WeightApprox. 3200kg
  • Mecal Label Printer: Thermal label printer for producing barcodes when integrating with CNC machining centres, or recording job/customer data to attach to workpieces for enhanced traceability and organization.
  • Italy Vacuum Maxi Vortex Extraction System: High-performance swarf extraction system with dual connections to both fixed and mobile cutting units. Features tangential inlets producing highly efficient cyclone action that outperforms similar units. Fully compliant for aluminium, PVC, brass, plastics, and copper. Includes removable steel container, cleanup hose, tool selection, and isolation damper.
  • Pure Oil Micro-Mist System: Advanced blade lubrication system delivering high-performance neat oil in minute, highly controlled doses. Provides cleaner working environment with no odours or risk of skin irritation. Each dose scalable by adjusting pulse size and frequency for optimal performance.
  • Sound Insulation Package (SW555): Factory-order option featuring full sound-reducing cabinet with automatic loading doors for quieter operation in noise-sensitive environments. Note: Not compatible with vacuum swarf extraction; uses central collection trough or belt conveyor.
  • Belt Conveyor System: Motorized conveyor belt for automated swarf and waste removal, particularly suited for enclosed cabinet configurations for continuous, hands-free operation.

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